Description
You could understand this 350g metallized film screw spout bag for soybean sauce from this video.
Introduce
This 350g metallized film screw spout bag for soybean sauce is the most appreciated in the consumer market , which is able to provide a strong and nice package for the products. The standing effect of the sachet makes it possible to include the product effectively at the point of sale. This spout package is very practical for handling and can be produced with a lot of volume like 500ml 1000ml, 2000ml, 3000ml or even 4000ml or 5000ml.
Our company is a reliable manufacturer of these standing package with spout & closure system for kinds of soybean sauce. In this post, we are going to share our experience with you about this pouch.
Laminated Foil Structure
Generally, a mono layer film materials is unable to achieve the various functions required by this soybean sauce 350g. The amazing artwork print, robust package , good standing profile will have to need a reinforced 3-layer foil structure, which can be well sealed into a bottom gusseted standup bag. Here, the graphic below shows the common structure intended for this household detegrent doypack.
- BOPP18, is short for biaxially orientated polypropylene film with most common thickness 18 microns (equals to 0.72 gauge). After biaxial orientation process, BOPP film is enable with good mechanical strength, excellent printability, high clarity, and mechanical property, which enables it a fine print substrate film in flexible packaging area.
- VMPET12, means vacuum metallized polyester film with thickness 12 microns (equals to 0.48 gauge), is the most common used aluminum metallized films in flexible packaging field. It is with high barrier performance against mositure vapor and oxygen. The barrier performance will enable your coffee products well protected from the roaster warehouse to the consumer’s hand in a fine way.
- LDPE film, which is short for low density polyethylene film, will have to be modified to meet the particular requirements for the inside contents. Here, it mainly works as the inner sealing layer.
Usuaully, people name the foil structure BOPP18/VMPET12/LDPE ,so it can be well understood in business activities. This laminated foil also extend its wide application to many other liquid products, such as motor oil products, windshield washer fluids, household cleaning chemicals etc.
The final thickness for this standup doypack should be 100microns, with tolerance +-5%. and the toughness of this foil will be enough to finalize good package profile for 350g of soybean sauce products.
Ok, let’s get into deeper understanding on the performance of this soybean sauce package.
Soybean Sauce Metallized Film Screw Spout Package Performance
1 Attractive standup effect
With the reinforced triplex laminated foil materials, the pouch is able to present exquisite standing effect when 350g of soybean sauce is filled. In below video, you can have an actual idea.
2 First-rate Pouch Strength
First of all, this standing pouch needs to be the best protection for 350g of soybean sauce in great shape during the filling, transport, handling and distribution process. This reinforced laminated foil is achieved with great mechanical strength, with some standard items as below.
- Tensile Strength
- Sealing Strength
- Anti-puncture Strength
- Burst Impact Strength
- Anti-pressure Property
The above tests are performed against each order, upon customer requirements, and you may check the exact values of this foil material in the Technical Date Sheet part of this post.
In our daily QC work, there is an more uncomplicated and reliable method to check if the bag strength is enough to meet the various conditions in the operations of filling, transport, loading and unloading, distribution. We perform drop test against each order, of course, the standard for this drop test should be decided against customer needs.
Here, we are going to fill 2000ml of laundry detergent liquids into this PET12/BOPA15/LDPE foil pouch, and perform drops for 3 times, and check if there is any breakage for the package.
In the following video, you will be able to have a deeper understanding on this test process, and you may reach us if you have any further requiements on the drop test.
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3 Eye-catching package to the consumers
Amazing design artwork will assist you to increase the brand awareness, and easy to stand out from the crowded good shelf in the supermarket. Based on our experience, consumers are more likely to buy a product which appears lovely and more acceptable to them. so when you would like to achieve an eye-cathing package for your customers, the great artwork design should be the first step. And you may easily find out, this package design is quite gorgeous in the market.
4 Easily pour out from the bag
The material of packaging is saft so consumers could easily squeeze the items out.And consumers do not have to work too hard.
5 Great printing quality
Customer artwork can be printed onto the package with vivid and eye-catching effect up to 10 colors on our rotogravure printing press. The details of the artwork is printed with delicate effect on the final packages.
6 Reduce the plastic use
Compared with the plastic bottle, this screw cap flexible package will largely reduce the plastic use, as usually the unit weight of a well printed 350g screw spout cap doypack will be around 30~40 grams, which only takes about 20~30% of a plastic bottle. The reduce of plastic use will surely give a less burden to the plastic pollution caused to this planet.
Package dimension and Filled Level
For the standing package, the filled effect matters much. Of course, that is depending on the package dimension and the products filled. Against 350g of soybean sauce, we perform the filling test here, and below picture shows the filled line, around 70% of the total height, with enough space for overfilling problem, excellent!
The sizes of this 350g metallized film screw spout bag is listed as below.
- Width 120mm
- Height 350mm
- Bottom Gusset 60mm
You are advised to watch the video below for a further understanding on this standup doypack intended for 350g soybean sauce.
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We get all the pictures and details listed in this package dimension test report, you can just download and share with your customers whenever necessary.
Juice Bag-700ml-Bottom Gusset-W150xH230+Bottom Gusset40x2 mm -Package Dimension Test#533
Artwork Printing
We are one of the reliable print services providers that is going to put your artwork onto the packages in gorgeous effect.
For the printing produce in our plant, we are able to achieve the artwork in maximum 10 colors. With in-line print defect inspection system, more than 98% of the common print defects can be removed, you may have a further understanding by below video.
Please note, the artwork print is finalized with gravure printing, which will have to need print cylinders, such as basic CMYK color and spot color.
The artwork will need to be engraved onto the small cells in the surface of the print cylinder, and the inks will be transfered to the substrate film during printing process.
So, whenever you want to print your artwork onto the screw cap packages by gravure printing or flexo printing, there is always extra cost on the print cylinders against your artwork. You may read this article to have further understanding.
Why there is extra cost on print cylinders for printed pouch packages
Artwork Design Template/Doypack Dieline
The artwork design template should be helpful when you plan to print your logo and eye-catching artwork on this coffee bag, and you may just download it and send it to your design to fill the creative artwork. You are advised to feedback to us with Illustrator or PDF file with high quality (>= 300PPI)
Screw Cap pouch sealing system
The standup spout cap sealing system makes the filling and pour of the soybean sauce so simple and convenient for the consumers.
The most common specification of plastic spout intended for soybean sauce cleaning liquids doypacks is 13mm, which makes a good balance of cost and usage, like filling speed and pouring out etc.
There is security circle on the cap which will prevent the products from counterfeit, and it works very well for the close and open operations.
You are advised to have a further understanding on this plastic spout and closure, which works so great on our doypacks, and fits well in the filling line.
Here, you are advised to get a further ideas on 16mm plastic spout and cap.
Technical Data Sheet
this is the technical data sheet with our laboratory tests on the finished foil for milk powder, the values are reliable and ensure it running well on your machine.
TL-33 Technical Data Sheet of 350g metallized film screw spout bag for soybean sauce
Some main items are listed as below.
- Dimension Tolerance
- Print Appearance
- Yield (grams per square meter)
- Tensile Strength (Mpa)
- Elongation Rate (%)
- Coefficient of friction, short as COF
- Solvents Left (mg/m2 )
- Sealing Strength (N/15mm)
- Sealing Conditions
- Bond Strength (N/15mm)
- Burst Impact Strength (J)
- Anti-Puncture ability (N)
- Drop Test Ablity (cm)
- Anti-pressure ability (kgs)
- Water Vapor Transmission Rate (g/m2/24hr)
- Oxygen Transmission Rate (cc/m2/24hr)
You are welcome to reach us if you have any questions regarding the test or you need further test against any items.
More Sustainable Options
With increasing burden on the plastic pollution, more and more products are now seeking for packages which are more sustainable, like compostable packages, recyclable mono materials packages, plant-based materials packages. They all proves to be more eco-friendly than the traditional multilayer packages which are even very difficult to be recycled.
1) Home compostable film material packages
Thanks to the fast development of plant-based film materials, now we are able to present the multi-layer standup pouch and roll foils in full home compostable options.
The compostable substrate films are as below.
- BOPLA Film
- PLA+PBAT Film
- Kraft Paper
- Metallized Paper
- Cellulose Paper
- Metallized Cellulose Paper
- PBS Film
Based on the compostable substrate film, we are developing kinds of multi-functional packages for various applications, as below
- High barrier performance packages, for roasted coffee beans, nutritions, milk powder, snacks or biscuits.
- Alkaline resistant packages for hand wash, laundry cleaning chemicals etc
- Frozen packages, like fish, noodles, or soup products
- Vacuum packages for vegetables, rice, red beans etc
- Hot filling packages for juice
- Microwave packages
Along with the extentions of compostable film materials, more and more products are now starting to get well packed in home compostable packages, with some well-applied foil structures as below.
Biodegradable Foil Laminate | WVTR (g/m2/24hr) | OTR (cc/m2/24hr) |
BOPLA40/PLA+PBAT60 | 62.2 | 267 |
Cellulose30/PLA+PBAT60 | 131.5 | 5.6 |
Kraft Paper45g /PLA+PBAT60 | 44 | 742 |
Kraft Paper45g/BOPLA40 | 41 | 380 |
Metallized Paper69g/PLA+PBAT40 | 27 | 127 |
Cellulose30/Metallized Cellulose20/PLA+PBAT60 | 23 | 0.16 |
Cellulose30/Metallized Cellulose20/BOPLA40 | 25 | 0.12 |
Metallized Paper 69g/Cellulose30/PLA+PBAT60 | 5.6 | 1.12 |
Kraft45g/Metallized Cellulose20/PLA+PBAT60 | 26 | 0.22 |
Cellulose30/Kraft45g/PLA+PBAT60 | 19 | 117.2 |
Cellulose30/Metallized Paper69g/PLA+PBAT60 | 8.9 | 1.1 |
You may have a further understanding on the biodegradable home compostable materials and pouches here.
2) Mono Materials Recyclable Pouch Packages
Mono meterials pouch packages are truly recyclabled, as they can be easily processed into plastic granules which can be used again for other applications. However, for the traditional multilayer laminates, take PET/LDPE for example, it is difficult to be processed, as PET and LDPE are quite different material, and can not be melted under the same conditions. That’s why momo materials pouch packages are becoming so widely popular in the packaging field, and highly reputed in the consumer market.
At present, mono materials pouch are basically divided into Polyethylene channel and Polypropylene channel, with polyethylene channel much more popular, as they can be converted into kinds of standup pouch packages with relative high performance.
Here we list the film materials that can be well intended for mono-materials recyclable pouch packages.
- MDOPE Film
- BOPE Film
- APE Film
- LDPE Film
- LLDPE Film
- CPE Film
- ABOPP Film
- CPP Film
- VMCPP Film
- VMBOPP Film
Various foil laminates can be achieved based on above film materials with different properties, which is intended to meet the particular requirements for specific product. Some foil laminates are well-known as below.
- MDOPE/APE
- MDOPE/LDPE
- MDOPE/EVOH-LDPE
- MDOPE/HDPE/APE
- MDOPE/BOPE/APE
- BOPE/APE
Upon our experience, mono materials pouch can be well intended for milk powder products.
You may have a further understanding on the recyclable mono materials and pouches here.
How to fill 350g of soybean sauce into this metallized film screw spout bag
It is basically fundamental to source a reliable filling line for soybean sauce, for long-term business. And here we share a automatic rotatory filling machinery that is specially intended for filling corrosive liquids, like windshield washer fluids, household laundry detergent liquids and soybean sauce.
You are advised to have a further understanding on the filling operation of this gorgeous machinery.
About the manufacturer
Qingdao Tongli Packaging Products Co., Ltd is a professional and reliable flexible converter and package print service supplier located in Qingdao, China more than 10 years, with competitive engagement in soybean sauce, coffee packages, standup spout cap doypack package, dry nuts packages, pet food packages and human food applications.
We are now working with our customers in a long-term partnership around the world. You may just rely on us if you would like to get sustainable and reliable supply for your expect packages.
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