Description

You can understand by watching the video below this 108 grams aluninum foil box bottom pouch for roasted nuts.

Introduce

The 108 grams aluninum foil box bottom pouch are composed of:PET12/AL7/LDPE. These materials can enhance the light protection and toughness of the bag, and make the bag stand better and stronger.The standing ability of the package makes it possible to include the product effectively at the point of sale.

This standup pouch is very practical for handling and can be produced with a high volume like 300 grams，500 grams，1000 grams or even 2000 grams or 3000 grams.

Our company is a reliable manufacturer of standup pouches for a variety of roasted nuts products that require different methods of sterilization of the product and packaging. In this article, we will share with you our experience about this sachet.

Here we are going give a further explaination on this amazing eco-friendly sachet, and hope it helps you to decide your perfect packaging.

Foil Materials

This foil materials is a reinforced structure with excellent properties for roasted nuts packages. The foil structure is PET12/AL7/LDPE, with graphic as below.

PET12, is one of the most common used printing substrates in flexible packaging pouches. With great clarity, stable mechanical strength and excellent printability, it is able to present the customer artwork print in great quality.

Al7, is short for aluminum foil metal sheet with thickness 7 microns, which is the most common used thickness in flexible packaging. It is of the best barrier performance among all the film materials, which can keep the orginal flavor and fragance for a prolonged time.

LDPE, means low density polyethylene film, which is the most used inner sealing layer for the coffee bag. It is able to provide enough sealing strength and airtight property for the final packages.

The final thickness for this foil laminate should be 135 microns, with tolerance +-5%. and the toughness of this foil will be enough to finalize good package profile for 108 grams aluninum foil box bottom pouch.

Standup Doypack Properties

1 Excellent Quality Printing

Although this bag uses PET as the printing layer. However, in order to highlight the product focus in the design draft, matte oil was used on the printing layer during the production process. It allows both glossy finish and matte finish to coexist on the bag.

Customer artwork can be printed onto the package with vivid and eye-catching effect up to 10 colors on our rotogravure printing press. So the artwork printing are more in line with customer expectations.

2 Fantastic Standup Effect

The bottom of this 108 grams nuts package is much like a box when the roasted beans are filled, and that will make the package well standup on the goods shelf, good for branding and sale.

In below video, you will have a better understanding of the above expressions.

3 Various placement methods

What makes this bag different from others is that it has round holes on the top. This round hole can help this pouch to be conveniently hung on the hook on the shelf. Therefore, it can be placed in a variety of placement methods and display the design from all angles on the bag.

4 First-rate Pouch Strength

First of all, this standing pouch needs to be the best protection for 108 grams roasted nuts in great shape during the filling, transport, handling and distribution process. This reinforced laminated foil is achieved with great mechanical strength, with some standard items as below.

• Tensile Strength
• Sealing Strength
• Anti-puncture Strength
• Burst Impact Strength
• Anti-pressure Property

The above tests are performed against each order, upon customer requirements, and you may check the exact values of this foil material in the Technical Date Sheet part of this post.

In our daily QC work, there is an more easy and reliable method to check if the bag strength is enough to meet the various conditions in the operations of filling, transport, loading and unloading, distribution. We perform drop test against each order, of course, the standard for this drop test should be decided against customer needs.

Here, we are going to fill 250grams of coffee beans into this matte black aluminum foil pouch, and perform drops from 1.8m high for 3 times, and check if there is any breakage for the package.

You are advised to watch the video below.

[embedyt]https://www.youtube.com/watch?v=U2VKt47yXXo[/embedyt]

You can judge from the video, the package stays well after 3 drops, really great physical strength.

5 Excellent Airtight Property for Zipperlock

This single track plastic zipperlock is applied onto the doypack, with back and front part well melted to the inner layer of the doypack. It enables the doypack to be repeatedly opened and closed with great airtight property.

Here, we are going to open and close the zipperlock for several times, and check if the air is easy to penetrate into or out of the package. Usually, we will apply a certain pressure on this closed zipperlock doypack, and check if the inflated doypack is easy to burst.

Since the amount of dates with walnut kernels is usually small each time, we only made small-capacity standing doypack and zipperlock. It is convenient for consumers to use multiple times and can be used up within the shelf lifef.

You are advised to have a further understanding on this test progress through the video below.

Package Dimension and Filled Level

For the standing package, the filled effect matters much. Of course,  that is depending on the package dimension and the products filled. Against 108 grams of roasted nuts, we perform the filling test here, and below picture shows the filled line, around 70% of the total height, with enough space for overfilling problem, excellent!

The sizes of this 108 grams roasted nuts box bottom pouch is listed as below.

• Width 118mm
• Height  220mm
• Gusset 60mm

You are advised to watch the video below for a further understanding on this aluninum foil box bottom pouch intended for 108 grams roasted nuts.

We get all the pictures and details listed in this package dimension test report, you can just download and share with your customers whenever necessary.

Artwork Printing

A good creative artwork matters much more than most people expect, as most people tend to buy a product they feel good for.

For the printing produce in our plant, we are able to achieve the artwork in maximum 10 colors. With in-line print defect inspection system, more than 98% of the common print defects can be removed, you may have a further understanding by below video.

[embedyt] https://www.youtube.com/watch?v=Ad_2Kg8b9EM[/embedyt]

We will have to request a minimum order quantity of 500kgs per design against customer artwork. As to print each color, there will be a tank of printing inks offered to the rolling print cylinder.

If the customer just start up their business, and he would like to initiat his business at the lowest cost, he may try clear unprinted film, and plan a logo printing when the business goes bigger.

108 grams Aluninum Foil Box Bottom Pouch Dieline

 

The artwork design template should be helpful when you plan to print your logo and eye-catching artwork on this roasted nuts package, and you may just download it and send it to your design to fill the creative artwork. You are advised to feedback to us with Illustrator or PDF file with high quality (>= 300PPI)

Technical Data Sheet of 108 grams Roasted Nuts Standup Doypack

This is the technical data sheet with our laboratory tests on the finished foil for roasted nuts, the values are reliable and ensure it running well on your machine.

TL-128 Technical Data Sheet of aluminum foil box bottom pouch for 108g snacks

Some main items are listed as below.

1. Dimension Tolerance
2. Print Appearance
3. Yield (grams per square meter)
4. Tensile Strength (Mpa)
5. Elongation Rate  (%)
6. Coefficient of friction, short as COF
7. Solvents Left (mg/m2 )
8. Sealing Strength (N/15mm)
9. Sealing Conditions
10. Bond Strength (N/15mm)
11. Burst Impact Strength (J)
12. Anti-Puncture ability (N)
13. Drop Test Ablity (cm)
14. Anti-pressure ability (kgs)
15. Water Vapor Transmission Rate (g/m2/24hr)
16. Oxygen Transmission Rate (cc/m2/24hr)

You are welcome to reach us if you have any questions regarding the test or you need further test against any items.

More Sustainable Options

With increasing burden on the plastic pollution, more and more products are now seeking for packages which are more sustainable, like compostable packages, recyclable mono materials packages, plant-based materials packages. They all proves to be more eco-friendly than the traditional multilayer packages which are even very difficult to be recycled.

1) Home compostable film material packages

Thanks to the fast development of plant-based film materials, now we are able to present the multi-layer standup pouch and roll foils in full home compostable options.

The compostable substrate films are as below.

1. BOPLA Film
2. PLA+PBAT Film
3. Kraft Paper
4. Metallized Paper
5. Cellulose Paper
6. Metallized Cellulose Paper
7. PBS Film

Based on the compostable substrate film, we are developing kinds of multi-functional packages for various applications, as below

1. High barrier performance packages, for roasted coffee beans, nutritions, milk powder, snacks or biscuits.
2. Alkaline resistant packages for hand wash, laundry cleaning chemicals etc
3. Frozen packages, like fish, noodles, or soup products
4. Vacuum packages for vegetables, rice, red beans etc
5. Hot filling packages for juice
6. Microwave packages

Along with the extentions of compostable film materials, more and more products are now starting to get well packed in home compostable packages, with some well-applied foil structures as below.

Biodegradable Foil Laminate	WVTR (g/m2/24hr)	OTR (cc/m2/24hr)
BOPLA40/PLA+PBAT60	62.2	267
Cellulose30/PLA+PBAT60	131.5	5.6
Kraft Paper45g /PLA+PBAT60	44	742
Kraft Paper45g/BOPLA40	41	380
Metallized Paper69g/PLA+PBAT40	27	127
Cellulose30/Metallized Cellulose20/PLA+PBAT60	23	0.16
Cellulose30/Metallized Cellulose20/BOPLA40	25	0.12
Metallized Paper 69g/Cellulose30/PLA+PBAT60	5.6	1.12
Kraft45g/Metallized Cellulose20/PLA+PBAT60	26	0.22
Cellulose30/Kraft45g/PLA+PBAT60	19	117.2
Cellulose30/Metallized Paper69g/PLA+PBAT60	8.9	1.1

You may have a further understanding on the biodegradable home compostable materials and pouches here.

2) Mono Materials Recyclable Pouch Packages

Mono meterials pouch packages are truly recyclabled, as they can be easily processed into plastic granules which can be used again for other applications. However, for the traditional multilayer laminates, take PET/LDPE for example, it is difficult to be processed, as PET and LDPE are quite different material, and can not be melted under the same conditions. That’s why momo materials pouch packages are becoming so widely popular in the packaging field, and highly reputed in the consumer market.

At present, mono materials pouch are basically divided into Polyethylene channel and Polypropylene channel, with polyethylene channel much more popular, as they can be converted into kinds of standup pouch packages with relative high performance.

Here we list the film materials that can be well intended for mono-materials recyclable pouch packages.

1. MDOPE Film
2. BOPE Film
3. APE Film
4. LDPE Film
5. LLDPE Film
6. CPE Film
7. ABOPP Film
8. CPP Film
9. VMCPP Film
10. VMBOPP Film

Various foil laminates can be achieved based on above film materials with different properties, which is intended to meet the particular requirements for specific product. Some foil laminates are well-known as below.

1. MDOPE/APE
2. MDOPE/LDPE
3. MDOPE/EVOH-LDPE
4. MDOPE/HDPE/APE
5. MDOPE/BOPE/APE
6. BOPE/APE

Upon our experience, mono materials pouch can be well intended for spices powder products.

You may have a further understanding on the recyclable mono materials and pouches here.

How to fill Roasted Nuts into premade standup doypack

This is a durable and high speed automatic filling machinery especially developed for roasted nuts products that can achieve the standup doypack from 100g to 1000g. Upon our experience, if the customer would like to get a durable machinery for their long-term business, this would be a fine choice.

Here is the below for the working of this amazing machinery.

[embedyt] https://www.youtube.com/watch?v=aERzRMu7ILo[/embedyt]

About the manufacturer

Qingdao Tongli Packaging Products Co., Ltd is a professional and reliable flexible converter and package print service supplier located in Qingdao, China more than 10 years, with competitive engagement in household cleaning chemicals, coffee packages, spout doypack package, dry nuts packages, pet food packages and human food applications.

We are now working with our customers in a long-term partnership around the world. You may just rely on us if you would like to get sustainable and reliable supply for your expect packages.

[embedyt] https://www.youtube.com/watch?v=Dxo85MAECtw[/embedyt]