Description

Watch the video for this 454gr alien flat bottom coffee package.

Introduce

This admirable 454gr coffee package is produced for alien which presents its preqmium organic roasted coffee beans to the USA market, and this package is well able to present exceptional quality packages for the products, and works as great protection in filling, transport and distrubition process.

Here we are going to give a further analysis on this amazing coffee bag, and hope you will get a fantastic package for your own products.

Foil Materials

This foil materials is a reinforced structure with excellent properties for coffee bag packages. The foil structure is PET12/AL7/PET12/LDPE80, with graphic as below.

PET12, is one of the most common used printing substrates in flexible packaging pouches. With great clarity, stable machanical strength and excellent printability, it is able to present the customer artwork print in great quality.

Al7, is short for aluminum foil metal sheet with thickness 7 microns, which is the most common used thickness in flexible packaging. It is of the best barrier performance among all the film materials, which can keep the orginal flavor and fragance for a prolonged time.

Second PET12, means a futher layer of polyester film 12 microns applied, which is a reinforced foi laminate. With an extra polyester film 12 microns (short as PET12) applied, which isable to provide enough strength and standing profile for the package.

LDPE, means low density polyethylene film, which is the most used inner sealing layer for the coffee bag. It is able to provide enough sealing strength and airtight property for the final packages.

The final thickness for this foil laminate should be 120 microns, with tolerance +-5%. and the toughness will be enough to finalize good standing effect.

Coffee Package Properties

1 Excellent print quality

The artwork is achieved in gravure printing which can print up to maximum 10 colors. With advanced print techniques and print defects inspection system, we are now outputing fantastic print effect for the customers’ artwork.

You are advised to watch the video below to have a further understanding on the print quality of this 454gr coffee package.

2 Amazing Matte Finish Effect

A layer of matte lacquer coating is applied over the outter layer of this foil laminate, and in some cases, small hidden lines may appear on the surface as of bad craftsmanship. Now, we are able to achieve the matte finish effect in amazing quality, without any hidden lines, without any enfluence on the filling operation at customer plant.

Just watch the video below.

3 Exquisite Bag Making

The bag is achieved with delicate details, and you may check the smoothe zipper appearance in below picture. Some converters may not be able to output this smoothe zipper place.

Below video will give you a further explain on the smoothe zipper.

With the delicate details, this coffee bag is able to create a perfect impression for the branded products, and some consumers do like to buy a product out of its perfect package.

4 Great Barrier Performance

As explained previous, this foil laminate is finalized with a layer of thin aluminum metal sheet, which is of the best barrier performance against oxygen and moisture vapor. Usually, the roasted beans should be well protected to keep the original flavor and fragrance in a prolonged period, to enable the beans well enjoyed by the end consumers.  With this high barrier coffee bag, the roasted beans can be taken as 1 year shelf life.

5 Fanstastic Standup Effect

The bottom of this 454gr coffee package is much like a box when the roasted beans are filled, and that will make the package well standup on the goods shelf, good for branding and sale.

6 High Mechanical Strength

This reinforced laminated foil is achieved with great mechanical strength, with some standard items as below.

• Tensile Strength
• Sealing Strength
• Anti-puncture Strength
• Burst Impact Strength
• Anti-pressure Property

The above tests are performed against each order, upon customer requirements, and you may check the exact values of this foil material PET12/AL7/PET12/LDPE in the Technical Date Sheet part of this post.

In our daily QC work, there is an more easy and reliable method to check if the coffee bag strength is enough to meet the various conditions in the operations of filling, transport, loading and unloading, distribution. We perform drop test against each order, of course, the standard for this drop test should be decided against customer needs.

Here, we are going to drop the filled coffee bag from 1.6m high, for 5 times.

You are advised to watch the video below.

After 5 drops for each bag, and none of them breaks,  all are dandy.

7 Good Linear Tear

The tab zipper, which is also called rip zipper, which enables the coffee pouch easily torn from the tab place, in a straight-line effect.

Here, we just perform the tear test on this 454gr flat bottom alien coffee package, you may get a further understanding.

8 Smooth Filling of coffee beans

When the coffee bag is opened on the filling machinery, a large opening can be achieve, as below picture.

With the side gusset and bottom gusset, the bottom for this coffee bag is like a box (that’s why it is also called box pouch), that makes the fall of the roasted beans much more easily into the bag.

Package Dimension and Filled Level

The filled effect matters much, of course,  that is depending on the package dimension and the products filled. Against 454gr of coffee beans, we perform the filling test here with density 370g/1000ml, and below picture shows the filled line, excellent!

Watch the video below to have a further understanding on the dimsion test and filled level.

Below dimension test report includes all the details, you can just forward to your customer for reference.

Coffee-340g-Flat Bottom-W125xH230+Box Bottom40x2 mm -Package Dimension Test#401

Artwork Printing

A good creative artwork matters much more than most people expect, as most people tend to buy a product they feel good for.

For the printing produce in our plant, we are able to achieve the artwork in maximum 10 colors. With in-line print defect inspection system, more than 98% of the common print defects can be removed, you may have a further understanding by below video.

We will have to request a minimum order quantity of 10,000 bags against customer artwork. As to print each color, there will be a tank of printing inks offered to the rolling print cylinder. If we print only 5, 000 pcs, that will be huge waste of inks, film materials and labor.

So if the customer is just looking for hundreds or thousands of coffee bag, he is advised to take from the stock items, like matte white coffee bag or matte black coffee bag, that should be much more cost-effective than custom printed bag.

Artwork Design Template

Here is the artwork design template for this 454gr flat bottom coffee package, and you may just download and forward this file to your design for design.

Design Template 12oz coffee beans W125XH230+Gusset80+Flat Bottom Pouch

Technical Data Sheet

Here, we are going to share with you the test in our plant against some essential items, with values listed in this technical data sheet.

 

How to fill this flat bottom coffee pouch

 

About the manufacturer

Qingdao Tongli Packaging has devoted itself to the manufacture of quality coffee bags for more than 10 years, with long-term customers around the world. You may just rely on us if you would like to get sustainable and reliable supply for your coffee packages.