Description

You can understand by watching the video below this 500 grams matte finish metallized pouch for dry nuts.

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Introduce

This 500 grams standup closed zipperlock pouch is highly appreciated in the consumer market for dry nuts, which is able to provide a strong and eye-catchting sachet for the products. The standing ability of the package makes it possible to include the product effectively at the point of sale.  This zipperlock pouch is very practical for handling and can be produced with a high volume like 300 grams，500 grams，1000 grams or even 2000 grams or 3000 grams.

Our company is a reliable manufacturer of these standing pouch with zipperlock & closure system for kinds ofdry nuts products. In this post, we are going to share our experience with you about this sachet.

Here we are going give a further explaination on this amazing eco-friendly sachet, and hope it helps you to decide your perfect packaging.

Foil Materials

This foil materials is a reinforced structure with excellent properties for dry nuts packages. The foil structure is MatteBOPP18/VMPET12/LDPE, with graphic as below.

BOPP18, is short for biaxially orientated polypropylene film with most common thickness 18 microns (equals to 0.72 gauge). After biaxial orientation process, BOPP film is enable with good mechanical strength, excellent printability, high clarity, and mechanical property, which enables it a fine print substrate film in flexible packaging area.

VMPET12, means vacuum metallized polyester film with thickness 12 microns (equals to 0.48 gauge), is the most common used aluminum metallized films in flexible packaging field. It is with high barrier performance against mositure vapor and oxygen. The barrier performance will enable your coffee products well protected from the roaster warehouse to the consumer’s hand in a fine way.

LDPE film, means low density polyethylene film, which is the most used inner sealing layer for the coffee beans bag. It is able to provide enough sealing strength and airtight property for the final packages.

The final thickness for this foil laminate should be 120 microns, with tolerance +-5%. and the toughness of this foil will be enough to finalize good package profile for 500 grams of dry nuts products.

Standing Doypack Properties

 

1 Hight print quality

Customer artwork can be printed onto the package with vivid and eye-catching effect up to 10 colors on our rotogravure printing press. The details of the artwork is printed with delicate effect on the final packages.

2 Great Standing Profile

Using three layers of composite foil material, the package can show a beautiful reinforcement effect when filled with 500 grams of dry nuts. In below video, you can have an actual idea.

3 Excellent Airtight Property for Zipperlock

This single track plastic zipperlock is applied onto the doypack, with back and front part well melted to the inner layer of the doypack. It enables the doypack to be repeatedly opened and closed with great airtight property.

Here, we are going to open and close the zipperlock for several times, and check if the air is easy to penetrate into or out of the package. Usually, we will apply a certain pressure on this closed zipperlock doypack, and check if the inflated doypack is easy to burst .

You are advised to have a further understanding on this test progress through the video below.

4 Window on the side of the bag

Usually, window is opened on the front of the stand-up bag so that customers can visually see the products contained in the bag. But the window of this bag is on the side of the standup pouch. When the position on the shelf does not allow the bag to be placed frontally. In order to place more products, side place also could let consumers to see the products in the bags. And it is more convenient for consumers to take when they placed on the side.

The side transparent windows of this doypack are not completely transparent. According to the design and needs, change the transparency to the shape of the color gradient.

5 First-rate Pouch Strength

First of all, this standing pouch needs to be the best protection for 500 grams dry nuts in great shape during the filling, transport, handling and distribution process. This reinforced laminated foil is achieved with great mechanical strength, with some standard items as below.

• Tensile Strength
• Sealing Strength
• Anti-puncture Strength
• Burst Impact Strength
• Anti-pressure Property

The above tests are performed against each order, upon customer requirements, and you may check the exact values of this foil material in the Technical Date Sheet part of this post.

In our daily QC work, there is an more easy and reliable method to check if the bag strength is enough to meet the various conditions in the operations of filling, transport, loading and unloading, distribution. We perform drop test against each order, of course, the standard for this drop test should be decided against customer needs.

Here, we are going to fill 250 grams of coffee beans into this matte black aluminum foil pouch, and perform drops from 1.8m high for 3 times, and check if there is any breakage for the package.

You are advised to watch the video below.

You can judge from the video, the package stays well after 3 drops, really great physical strength.

Package Dimension and Filled Level

For the standing package, the filled effect matters much. Of course,  that is depending on the package dimension and the products filled. Against 500 grams of dry nuts, we perform the filling test here, and below picture shows the filled line, around 70% of the total height, with enough space for overfilling problem, excellent!

The sizes of this 500 grams dry nuts standing zipperlock pouch is listed as below.

• Width 197mm
• Height  300mm
• Gusset 90mm

You are advised to watch the video below for a further understanding on this  standup doypack intended for 500 grams dry nuts.

We get all the pictures and details listed in this package dimension test report, you can just download and share with your customers whenever necessary.

 

Artwork Printing

A good creative artwork matters much more than most people expect, as most people tend to buy a product they feel good for.

For the printing produce in our plant, we are able to achieve the artwork in maximum 10 colors. With in-line print defect inspection system, more than 98% of the common print defects can be removed, you may have a further understanding by below video.

We will have to request a minimum order quantity of 500kgs per design against customer artwork. As to print each color, there will be a tank of printing inks offered to the rolling print cylinder.

If the customer just start up their business, and he would like to initiat his business at the lowest cost, he may try clear unprinted film, and plan a logo printing when the business goes bigger.

500 grams Dry Nuts Zipperlock Standup Doypack Dieline

 

The artwork design template should be helpful when you plan to print your logo and eye-catching artwork on this dry nuts package, and you may just download it and send it to your design to fill the creative artwork. You are advised to feedback to us with Illustrator or PDF file with high quality (>= 300PPI)

Technical Data Sheet of 500 grams Dry Nuts Standup Doypack

This is the technical data sheet with our laboratory tests on the finished foil for dry nuts , the values are reliable and ensure it running well on your machine.

TL-109 Technical Data Sheet of matte finish metallized bag for 500g chinese dates

Some main items are listed as below.

1. Dimension Tolerance
2. Print Appearance
3. Yield (grams per square meter)
4. Tensile Strength (Mpa)
5. Elongation Rate  (%)
6. Coefficient of friction, short as COF
7. Solvents Left (mg/m2 )
8. Sealing Strength (N/15mm)
9. Sealing Conditions
10. Bond Strength (N/15mm)
11. Burst Impact Strength (J)
12. Anti-Puncture ability (N)
13. Drop Test Ablity (cm)
14. Anti-pressure ability (kgs)
15. Water Vapor Transmission Rate (g/m2/24hr)
16. Oxygen Transmission Rate (cc/m2/24hr)

You are welcome to reach us if you have any questions regarding the test or you need further test against any items.

More Sustainable Options

With increasing burden on the plastic pollution, more and more products are now seeking for packages which are more sustainable, like compostable packages, recyclable mono materials packages, plant-based materials packages. They all proves to be more eco-friendly than the traditional multilayer packages which are even very difficult to be recycled.

1) Home compostable film material packages

Thanks to the fast development of plant-based film materials, now we are able to present the multi-layer standup pouch and roll foils in full home compostable options.

The compostable substrate films are as below.

1. BOPLA Film
2. PLA+PBAT Film
3. Kraft Paper
4. Metallized Paper
5. Cellulose Paper
6. Metallized Cellulose Paper
7. PBS Film

Based on the compostable substrate film, we are developing kinds of multi-functional packages for various applications, as below

1. High barrier performance packages, for roasted coffee beans, nutritions, milk powder, snacks or biscuits.
2. Alkaline resistant packages for hand wash, laundry cleaning chemicals etc
3. Frozen packages, like fish, noodles, or soup products
4. Vacuum packages for vegetables, rice, red beans etc
5. Hot filling packages for juice
6. Microwave packages

Along with the extentions of compostable film materials, more and more products are now starting to get well packed in home compostable packages, with some well-applied foil structures as below.

Biodegradable Foil Laminate	WVTR (g/m2/24hr)	OTR (cc/m2/24hr)
BOPLA40/PLA+PBAT60	62.2	267
Cellulose30/PLA+PBAT60	131.5	5.6
Kraft Paper45g /PLA+PBAT60	44	742
Kraft Paper45g/BOPLA40	41	380
Metallized Paper69g/PLA+PBAT40	27	127
Cellulose30/Metallized Cellulose20/PLA+PBAT60	23	0.16
Cellulose30/Metallized Cellulose20/BOPLA40	25	0.12
Metallized Paper 69g/Cellulose30/PLA+PBAT60	5.6	1.12
Kraft45g/Metallized Cellulose20/PLA+PBAT60	26	0.22
Cellulose30/Kraft45g/PLA+PBAT60	19	117.2
Cellulose30/Metallized Paper69g/PLA+PBAT60	8.9	1.1

You may have a further understanding on the biodegradable home compostable materials and pouches here.

2) Mono Materials Recyclable Pouch Packages

Mono meterials pouch packages are truly recyclabled, as they can be easily processed into plastic granules which can be used again for other applications. However, for the traditional multilayer laminates, take PET/LDPE for example, it is difficult to be processed, as PET and LDPE are quite different material, and can not be melted under the same conditions. That’s why momo materials pouch packages are becoming so widely popular in the packaging field, and highly reputed in the consumer market.

At present, mono materials pouch are basically divided into Polyethylene channel and Polypropylene channel, with polyethylene channel much more popular, as they can be converted into kinds of standup pouch packages with relative high performance.

Here we list the film materials that can be well intended for mono-materials recyclable pouch packages.

1. MDOPE Film
2. BOPE Film
3. APE Film
4. LDPE Film
5. LLDPE Film
6. CPE Film
7. ABOPP Film
8. CPP Film
9. VMCPP Film
10. VMBOPP Film

Various foil laminates can be achieved based on above film materials with different properties, which is intended to meet the particular requirements for specific product. Some foil laminates are well-known as below.

1. MDOPE/APE
2. MDOPE/LDPE
3. MDOPE/EVOH-LDPE
4. MDOPE/HDPE/APE
5. MDOPE/BOPE/APE
6. BOPE/APE

Upon our experience, mono materials pouch can be well intended for spices powder products.

You may have a further understanding on the recyclable mono materials and pouches here.

How to fill Dry Nuts into premade standup doypack

This is a durable and high speed automatic filling machinery especially developed for dry nuts products that can achieve the standup doypack from 2g to 1000g. Upon our experience, if the customer would like to get a durable machinery for their long-term business, this would be a fine choice.

Here is the below for the working of this amazing machinery.

About the manufacturer

Qingdao Tongli Packaging Products Co., Ltd is a professional and reliable flexible converter and package print service supplier located in Qingdao, China more than 10 years, with competitive engagement in household cleaning chemicals, coffee packages, spout doypack package, dry nuts packages, pet food packages and human food applications.

We are now working with our customers in a long-term partnership around the world. You may just rely on us if you would like to get sustainable and reliable supply for your expect packages.