Description
Watch the video for this custom printed metallized film roll for dog foods 40grams pillow sachet.
Introduce
This lovely roll film is well intended for the premium quality sachets of custom print aluminum foil roll for dog foods 40grams pillow sachet . It runs well on the vertical-form-fill-seal line and be converted into pillow sachet .
Here we are going to give a further explaination on this amazing roll, and hope it helps you to decide your perfect package.
Foil Structure
This foil materials is a reinforced structure with excellent properties for dog foods bag packages. The foil structure is PET12-VMPET12-LDPE, with graphic as below.
PET12, is one of the most common used printing substrates in flexible packaging pouches. With great clarity, stable machanical strength and excellent printability, it is able to present the customer artwork print in great quality.
VMPET12, means vacuum metallized polyester film with thickness 12 microns (equals to 0.48 gauge), is the most common used aluminum metallized films in flexible packaging field. It is with high barrier performance against mositure vapor and oxygen. The barrier performance will enable your coffee products well protected from the roaster warehouse to the consumer’s hand in a fine way.
LDPE, means low density polyethylene film, which is the most used inner sealing layer for the coffee bag. It is able to provide enough sealing strength and airtight property for the final packages.
The final thickness for this foil laminate should be 120 microns, with tolerance +-5%. and the toughness of this foil will be enough to finalize good standing effect.
Dog Foods Rolls Properties
1 Great print quality
The artwork is achieved in gravure printing which can print up to maximum 10 colors. With advanced print techniques and print defects inspection system, we are now outputing fantastic print effect for the customers’ artwork.
2 Excellent Glossy Finish Effect
A layer of glossy lacquer coating is applied over the outter layer of this foil laminate, and in some cases, small hidden lines may appear on the surface as of bad craftsmanship. Now, we are able to achieve the giossy finish effect in amazing quality, without any hidden lines, without any enfluence on the filling operation at customer plant.
3Enough Barrier Performance for Dog Foods
With mocon O2/H2O/CO2 permeation tester equiped in our laboratory, we are able to keep a more close eye on the barrier performance of each laminate foil produced in our manfuacturing plant.
Below table shows the WVTR (short for water/moisture vapor transmission rate) and OTR (short for oxygen transmission rate) against foil laminate PET12/VMPET12/LDPE45
This foil materials proves to be working well for dry probiotics proudcts distritubed around the country. And of course, if you are looking for a better package with higher barrier protection for your products, then we may like to get another reinforced metallized layer into the foil laminate.
4 Great Final Dog Foods
When the dog foods is filled on the machine, the foil roll is going to be converted into excellent pillow sachet, which brings eye-catching effect to the branded products.
5 High Mechanical Strength
This reinforced laminated foil is achieved with great mechanical strength, with some standard items as below.
- Tensile Strength
- Sealing Strength
- Anti-puncture Strength
- Burst Impact Strength
- Anti-pressure Property
The above tests are performed against each order, upon customer requirements, and you may check the exact values of this foil material in the Technical Date Sheet part of this post.
In our daily QC work, there is an more easy and reliable method to check if the coffee bag strength is enough to meet the various conditions in the operations of filling, transport, loading and unloading, distribution. We perform drop test against each order, of course, the standard for this drop test should be decided against customer needs.
Here, we are going to fill 1000grams of salt into this PET12/VMPET12/LDPE foil pouch, and perform drops for 5 times, and check if there is any breakage for the package.
You are advised to watch the video below.
https://www.youtube.com/watch?v=853ag0wo__o
After 5 drops for each bag, and none of them breaks, all are dandy.
Package Dimension and Filled Level
The filled effect matters much, of course, that is depending on the package dimension and the products filled. Against 40 grams dog foods pillow sachet, we perform the filling test here, and below picture shows the filled line, excellent!
Watch the video below to have a further understanding on the dimsion test and filled level.
Below dimension test report includes all the details, you can just forward to your customer for reference.
Dog Foods Bag-40g-Pillow pouch Sachet-W105xH165 mm -Packaging Dimension Test#RTLR-005
Artwork Printing
A good creative artwork matters much more than most people expect, as most people tend to buy a product they feel good for.
For the printing produce in our plant, we are able to achieve the artwork in maximum 10 colors. With in-line print defect inspection system, more than 98% of the common print defects can be removed, you may have a further understanding by below video.
We will have to request a minimum order quantity of 10,000 bags against customer artwork. As to print each color, there will be a tank of printing inks offered to the rolling print cylinder. If we print only 5, 000 pcs, that will be huge waste of inks, film materials and labor.
If the customer just start up their business, and he would like to initiat his business at the lowest cost, he may try clear unprinted film, and plan a logo printing when the business goes bigger.
40grams Dog Foods Pillow Sachet
Here is the artwork design template for dog foods 40grams pillow sachet, and you may just download and forward this file to your design for design.
Dog-foods-40g-Pillow-Pouch-W105XH165BS10mm-Dieline-Artwork-Design-Template-R005
The artwork design template should be helpful when you plan to print your logo and eye-catching artwork on this coffee bag, and you may just download it and send it to your design to fill the creative artwork. You are advised to feedback to us with Illustrator or PDF file with high quality (>= 300PPI)
Technical Data Sheet of 40grams
Dog Foods Pillow Bag
Here, we are going to share with you the test in our plant against some essential items, with values listed in this technical data sheet.
RTLR-005-Technical-Data-Sheet-of-printed-metallized-film-roll-for-pet-foods-40grams-pillow-sachet
Some main items are listed as below.
- Dimension Tolerance
- Print Appearance
- Yield (grams per square meter)
- Tensile Strength (Mpa)
- Elongation Rate (%)
- Coefficient of friction, short as COF
- Solvents Left (mg/m2 )
- Sealing Strength (N/15mm)
- Sealing Conditions
- Bond Strength (N/15mm)
- Burst Impact Strength (J)
- Anti-Puncture ability (N)
- Drop Test Ablity (cm)
- Anti-pressure ability (kgs)
- Water Vapor Transmission Rate (g/m2/24hr)
- Oxygen Transmission Rate (cc/m2/24hr)
You are welcome to reach us if you have any questions regarding the test or you need further test against any items.
More Sustainable Options
With increasing burden on the plastic pollution, more and more products are now seeking for packages which are more sustainable, like compostable packages, recyclable mono materials packages, plant-based materials packages. They all proves to be more eco-friendly than the traditional multilayer packages which are even very difficult to be recycled.
1) Home compostable film material packages
Thanks to the fast development of plant-based film materials, now we are able to present the multi-layer standup pouch and roll foils in full home compostable options.
The compostable substrate films are as below.
- BOPLA Film
- PLA+PBAT Film
- Kraft Paper
- Metallized Paper
- Cellulose Paper
- Metallized Cellulose Paper
- PBS Film
Based on the compostable substrate film, we are developing kinds of multi-functional packages for various applications, as below
- High barrier performance packages, for roasted coffee beans, nutritions, milk powder, snacks or biscuits.
- Alkaline resistant packages for hand wash, laundry cleaning chemicals etc
- Frozen packages, like fish, noodles, or soup products
- Vacuum packages for vegetables, rice, red beans etc
- Hot filling packages for juice
- Microwave packages
Along with the extentions of compostable film materials, more and more products are now starting to get well packed in home compostable packages, with some well-applied foil structures as below.
Biodegradable Foil Laminate | WVTR (g/m2/24hr) | OTR (cc/m2/24hr) |
BOPLA40/PLA+PBAT60 | 62.2 | 267 |
Cellulose30/PLA+PBAT60 | 131.5 | 5.6 |
Kraft Paper45g /PLA+PBAT60 | 44 | 742 |
Kraft Paper45g/BOPLA40 | 41 | 380 |
Metallized Paper69g/PLA+PBAT40 | 27 | 127 |
Cellulose30/Metallized Cellulose20/PLA+PBAT60 | 23 | 0.16 |
Cellulose30/Metallized Cellulose20/BOPLA40 | 25 | 0.12 |
Metallized Paper 69g/Cellulose30/PLA+PBAT60 | 5.6 | 1.12 |
Kraft45g/Metallized Cellulose20/PLA+PBAT60 | 26 | 0.22 |
Cellulose30/Kraft45g/PLA+PBAT60 | 19 | 117.2 |
Cellulose30/Metallized Paper69g/PLA+PBAT60 | 8.9 | 1.1 |
You may have a further understanding on the biodegradable home compostable materials and pouches here.
2) Mono Materials Recyclable Pouch Packages
Mono meterials pouch packages are truly recyclabled, as they can be easily processed into plastic granules which can be used again for other applications. However, for the traditional multilayer laminates, take PET/LDPE for example, it is difficult to be processed, as PET and LDPE are quite different material, and can not be melted under the same conditions. That’s why momo materials pouch packages are becoming so widely popular in the packaging field, and highly reputed in the consumer market.
At present, mono materials pouch are basically divided into Polyethylene channel and Polypropylene channel, with polyethylene channel much more popular, as they can be converted into kinds of standup pouch packages with relative high performance.
Here we list the film materials that can be well intended for mono-materials recyclable pouch packages.
- MDOPE Film
- BOPE Film
- APE Film
- LDPE Film
- LLDPE Film
- CPE Film
- ABOPP Film
- CPP Film
- VMCPP Film
- VMBOPP Film
Various foil laminates can be achieved based on above film materials with different properties, which is intended to meet the particular requirements for specific product. Some foil laminates are well-known as below.
- MDOPE/APE
- MDOPE/LDPE
- MDOPE/EVOH-LDPE
- MDOPE/HDPE/APE
- MDOPE/BOPE/APE
- BOPE/APE
Upon our experience, mono materials pouch can be well intended for honey products.
You may have a further understanding on the recyclable mono materials and pouches here.
About the manufacturer
Qingdao Tongli Packaging has devoted itself to the manufacture of quality 3 sides sealed bags for more than 10 years, with long-term customers around the world. You may just rely on us if you would like to get sustainable and reliable supply for your 3 sides sealed packages.
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